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Showing posts with label Paper. Show all posts
Showing posts with label Paper. Show all posts

Paper -- How to Make Recycled Paper

Don't throw away your old newspapers. Try making your own recycled paper! Recycled paper can be made from old newspaper, following the instructions below. Recycling paper uses cellulose (plant fibers) over and over again, it uses less electricity, less water, a lot less pollution, and it saves trees from being cut down!

You will need:

  • a food processor or an old blender
  • an electric iron
  • an old wire hanger
  • an old pair of panty hose
  • newspaper or other paper, torn into 2-inch squares
  • white glue
  • water
  • an insect screen or strainer (optional)
  • food coloring (optional)
  • a big sink or tub filled with 4 inches of water
Make sure you have a place to work where you can make a big mess!

Step By Step

Step One:
Make a frame out of the coat hanger. You'll need a frame for each piece of paper you make. Stretch the hanger and bend it into a rectangle/square shape. Take one leg of the panty hose and stretch it carefully over the hanger frame. Make sure it is tight and flat.

Step Two:
Put a handful of the torn up paper and some water into the food processor or blender. Blend the mixture on high until it becomes mushy. Keep adding paper and water until you have a big gray blob. You may have to add a little more water to keep things moving smoothly. Keep the food processor on until all the paper has disappeared. Then leave it on for 2 minutes.

For some color, add a handful of brown or red onion skin (not the onion itself, just the papery outer skin).

Step Three:
Put 2 tablespoons of white glue in the sink water and add all of the paper pulp you just made. Mix it really well. Use your hands.

Step Four:
Scoop the frame to the bottom of the sink, then lift it slowly. (Count to 20 slowly while you are lifting.) Let the water drain out for about a minute.

Step Five:
Hang the frames on a clothesline or put them out in the sun. Wait until they are completely dry with no dampness at all. You can then gently peel off the paper.

Step Six:
Use the iron, set on the hottest setting, to steam out your paper. You can keep making paper until the pulp is all strained out of the sink. Mix up the sink every time you make a new piece.

Try other things like using in insect screen over a wood frame, or a strainer instead of the pantyhose and hanger. Try adding lots of food coloring, for colored paper, or try adding lint or leaves to the food processor. Your paper will have an interesting texture.

Making your own paper can be fun, and it's a great way to re-use old paper. You can recycle all kinds of paper for re-use. Sometimes paper printed from color-inkjet printers will run, that is, the color will bleed off and become part of your new paper, but that can make for an interesting effect!

Paper -- History of Paper Bag

The Invention of the Paper Bag by Francis Wolle in 1852

In 1852 Francis Wolle patented in the United States, and later in France and England, a machine that he devised for making paper bags. It was the first of its kind, and covers the fundamental principle of the many similar machines that are now used.

  • Invention: paper bag machine in 1852
  • Definition: noun / machine to produce paper bags
  • Function: A bag made of paper for holding customer's purchases. Allowing customer to purchase and carry more products
  • Patent9,355 (US) issued October 26, 1852
  • Inventor: Francis Wolle
  • Criteria: First to invent. First to patent. Entrepreneur
  • Birth: December 17, 1817 in Jacobsburg, Pennsylvania
  • Death: 1893
  • Nationality: American

Milestones:
1852 Francis Wolle invents and patents paper bag machine.
1869 Wolle and his brother and other paper bag makers found Union Paper Bag Machine Company.
1870 Margret Knight invents a device to cut, fold and paste paper bag bottoms
1871 Charles Annon files patent application similar to Knight's design
1871 Knight, filed a patent interference suit against Annan.and the court rules in her favor
1872 132,890 (US) issued November 12, 1872 to Charles Annan for paper bag machine
1883 Charles Stilwell awarded patent for making Square-Bottom Paper Bag w/ pleated sides
1890 William Purvis awarded a patent for an improved paper bag machine
1891 Purvis sells patent license to Union Paper Bag Machine Co., now part of International Paper invention, history, inventor of, history of, who invented, invention of, fascinating facts.

The Story:
Francis Wolle (1817-1893) invented the paper bag- making machine in 1852 in the United States. Francis Wolle, botanist, born in Jacobsburg, near Nazareth, Pennsylvania, December 17, 1817, was educated in the Moravian parochial school in Bethlehem, and then became a clerk in his father's store. Subsequently he taught, first at Nazareth hall and then in the higher departments of the Moravian parochial school in Bethlehem. He became in 1857 vice-principal of the Moravian seminary for young ladies, and in 1861 principal of that institution, which place he held until 1881. He was ordained a clergyman in the Moravian church in 1861. In 1852 he patented in the United States, and later in France and England, a machine that he devised for making paper bags. It was the first of its kind, and covers the fundamental principle of the many similar machines that are now used. Further advancements during the 1870s included glued paper sacks and the gusset design, producing the types of paper bags used today.

In 1869, Wolle and his brother and other leading paper bag makers founded the Union Paper Bag Machine Company. Union Bag and Paper Co.'s decision to open a plant in Savannah was great news to depressed Savannah in 1935. The company, founded by paper bag machine inventor Francis Wolle, opened its $4 million plant with 500 workers the next year. Savannah citizens streamed through the plant on opening day to ooh and ahh at the production of a thousand feet of paper per minute. The plant is still in operation today and is owned by International Paper.

Square-Bottom Paper Bag

Margaret Knight (1838-1914) of Boston is credited with about 90 inventions and 22 patents. Her patents covered textile and shoe-making machinery, domestic devices, and even a "sleeve-valve" automobile engine. Knight's greatest success, however, was the first machine to make the square-bottomed paper bags. Others had been trying to develop such a machine for years, since the envelope-shaped bags then used were narrow and flimsy.

About two years after the Civil War she went to work for the Columbia Paper Bag Company in Springfield, Massachusetts. While in the factory, she invented a device to cut, fold and paste bag bottoms. Initially her employer complained about the time she spent on the device. When she suggested she might consider selling the rights to him if it worked, he gave in. After doing thousands of trial bags on a wooden machine, she had an iron model produced in Boston.

However, before she could place the patent application, she found a man named Charles Annan who had studied her machine while visiting the factory was attempting to a patent machine suspiciously similar to her own. Knight, 33 at the time, filed a patent interference suit against Annan. She played to win, spending $100 a day plus expenses for 16 days of depositions of herself and other key Boston witnesses. Annan claimed that because Knight was a woman she could not possibly understand the mechanical complexities of the machine. Due to her careful notes, diary entries, samples and expertise the court ruled in her favor.

The paper bag-folding machine was not Knight's only invention. Besides devices that improved her paper bag machine, her other inventions included a new window frame and sash design, a numbering machine, an automatic boring tool, and a spinning or sewing machine. The total number of her inventions is generally thought to be eighty-nine. They earned her a good deal of money, but when she died in 1914 her fortune had dwindled down to a mere $300.

Square-Bottom Paper Bag w/ pleated sides
On June 12, 1883 the U.S. Patent office issued #279,505 to Chas Stilwell a patent for a paper bag machine. After fighting for the Union in the Civil War, Charles Stilwell began to tinker with the idea of making a better paper bag. Paper bags already existed at this time, but they had many flaws. They had to be pasted together by hand; their V-shaped bottoms prevented them from standing on their own; and they were not easily collapsible or conveniently stackable. In the summer of 1883, Stilwell put into operation the first machine to produce paper bags. The bags had flat bottoms for standing up straight by themselves and pleated sides that made them easy to fold and stack. Dubbed the S.O.S., or Self-Opening Sack, it remains in widespread use today. With the birth of the American supermarket in the early 1930s, demand for Stilwell’s paper bags skyrocketed. Their versatility, strength, and low cost made them first a nationwide then a worldwide phenomenon.

Improved Machinery
The U.S. Patent office issued # 434,461 to, black inventor, William Purvis on August 19, 1890 for a paper-bag machine, the combination of two suction-formers having perforated surfaces, between which the ends of the paper tube are fed, and provided with two independent grooves arranged at different positions of the length of the formers and out of line with each other. He later licensed the paper bag invention to Union Paper Bag Co, of New York.

Paper -- History of Paper

Paper is so essential to writing that we couldn't do without it, and yet it was not invented until several millennia after the invention of writing. So, what did people write on before the invention of paper? Some dozens of thousands of years ago, primitive humans started to draw graffiti and paint hunting scenes on rocks and cave walls. They also carved notches on sticks, shells, bones, and stones. It seems they used these signs to count things like days, lunar months, and the animals they bred. From these first paintings and carvings begins the path that will lead to writing, but also the history of the materials used for writing begins here. It is of these items that I will speak in this section.

Clay Tablets
Writing was invented about 5500 years ago by Sumerians, a people devoted to agriculture who lived in ancient Mesopotamia. As a medium for their texts, Sumerians used clay tablets. Clay is basically mud and in their alluvial plains they had plenty of it. With clay, they prepared tablets in which they etched pictures or symbols as long as the tablets were still damp and soft enough. These tablets were then left to dry so that the signs engraved could be kept for a long time. First Sumerians, then Babylonians and Assyrians used these tablets primarily for administrative purposes and notating agricultural products delivered to warehouses near temples. Tablets were often stored on wooden shelves. The only possible danger would have been water which could ruin the tablets. Conversely, if a fire were to break out, the clay tablets would undergo a cooking that would transform them into terracotta, a material impervious to water and able to last thousands of years. Fires which because of accidents or war sometimes struck the archives of these ancient people allowed thousands of cuneiform tablets to be preserved till modern times. Their deciphering by archaeologists is giving us important information on the ancient civilizations which produced them.

Papyrus
Shortly after the Sumerians, ancient Egyptians developed their own writing. They took some of their symbols from the Sumerians, but also invented many other symbols, comprising an original script of their own. Egyptian writing was prevalently used for sacred and celebratory purposes; for this it came to be called hieroglyphic (‘sacred writing’). Egyptians sculpted or painted their writings on stony temple walls and wooden sarcophagi. One of the most important inventions of the Egyptians was the papyrus, a medium which begins to have some likeness to paper. Papyrus takes its name from the plant from which it was obtained. This plant has its roots in water and develops a long cylindrical stem which ends with a tuft of narrow and long leaves. From the spongy stem of this plant, Egyptians extracted thin strips that they placed side by side, partly overlapping them. Subsequently, over the first layer of strips, they superimposed a second layer, placing the strips transverse to those below. The natural glues present in this plant’s tissue insured the adhesion of the strips. Other sheets were often adjoined to the first sheet, rendering strips that could even be several meters long and that came to be rolled up in volumes. To improve the possibility of using this surface for writing, Egyptians beat, scraped, and smoothed papyri during their production. Egyptian scribes wrote on papyrus using brushes and ink.

Parchment
Ancient Egyptians produced a lot of papyrus, part of which was retained for their own use and the rest to be sold in all of the Mediterranean. Among their best customers were the ancient Greeks and Romans. Unfortunately, because of political and economic crises which struck Egyptian society in the last centuries before Christ, the production of papyrus diminished. The price of the product increased and it became necessary to find a substitute. In the city of Pergamus, people started using sheepskin as a medium for writing. From just one skin, one could get several sheets as it was possible to separate more layers from the skin. To make them suitable for writing, the skin had to be adequately prepared. Towards that goal, sheets were scraped to remove fat and flesh, then put out to dry on frames which kept them tight. The final product was parchment, a material highly suitable for writing which came to be used in Europe throughout the Middle Ages, up until the introduction of paper. An old parchment could be scraped of the previous writing and could therefore be reused. In this manner, however, many works by Greek and Roman authors have been lost.

Paper
According to the Chinese, paper was invented in 105 A.D. by an official of the Emperor, but recent archaeological findings have shown that paper was already being used in China at least 200 years before this. The Chinese used large quantities of paper made from rags and vegetable fibers extracted from hemp, bamboo, mulberry, willow, etc. They also used paper to make fans, hats, clothes, and other everyday objects. Paper was brought and spread to many Eastern countries by Buddhist monks.

In 751 A.D., after a thirty-one-year war, Arabs defeated the Chinese in battle. Among the prisoners taken were paper factory workers who taught the technique of papermaking to the Arabs. Soon thereafter, Samarkand became an important center of paper production. As raw materials, the Arabs used linen and hemp rags. A few centuries later, the art of papermaking came to Egypt, then Morocco, and from there Spain. The first Spanish paper factory was opened in 1009.

In 1250, Italy became the biggest producer of paper, which came to be exported to many European countries. To make paper less absorbent, Arabs used glues derived from vegetables, but this type of paper was susceptible to mold and quickly deteriorated. By using glues derived from animals, Italians greatly improved the quality of paper and its duration could reach many centuries. In fact, today we know of paper documents which are still in very good condition after more than 700 years from their production. An important Italian papermaking center was Fabriano, where the watermark was invented. Within about three centuries, the technique of papermaking spread from Italy to all of Europe and then to the Americas.

In the beginning, Arabs and Europeans made paper out of rags. As time passed, the demand for paper quickly increased, so much so that after a while, rags were no longer sufficient. In search of a substitute to rags, in 1719 a Frenchman, who had observed wasps while building their nests, suggested
trying wood to make paper. The trials that were carried out were a success and since then wood has become the main raw material for producing paper.

To separate individual fibers of cellulose from each other, rags and wood were placed in mortars and beaten by heavy pestles operated by hydraulic wheels. When the mixture of fibers was ready, workers poured it into vats full of water. They then immersed special sieves into the vats and extracted them collecting a part of the suspension of fibers. During the extraction, workers moved the sieve in order to make the layer of fibers uniform. Then they let the water drain out, and they placed the layer of fibers on a piece of felt which was placed on a pile of other sheets and bits of felt. This pile was pressed to squeeze away the water. Finally, the sheet of paper was hung to dry.

In the beginning of 1800, the French and the English began to build machines for the perpetual production of paper. Paper machines were equipped with a long sieve in the form of a moving belt which collected a continuous layer of fibers from the suspension. During its run, the ribbon of paper under formation has glue, mineral additives, and other substances added to it; then it is squeezed of excess water, dried, and rolled. Finally, it is gathered in large rolls and sent to factories which turn it into newspapers, notebooks, and many other products. The fabrication of paper by hand is still practiced to produce precious sheets or for artistic purposes, but this represents a very small quantity of the paper produced in the world.

Modern paper is therefore produced primarily from wood and it is made up of numerous cellulose fibers that are held together by glue. Paper can undergo special treatment in order to make it suitable for whatever intended use. Take for example the paper used for drawing and watercolors, which must have a specific thickness, a certain roughness and a certain absorbency, etc. It is also possible to make paper without adding glue, but the result is a very absorbent paper. To render it suitable for writing or printing, it is necessary to lower the absorption of ink which otherwise would spread. For this purpose, paper is glued, that is, animal or synthetic glues are added to it. To make paper less porous, more compact and even brighter, it is coated. Coating consists of adding very fine mineral powders such as kaolin, calcium carbonate, talc, fossil flour, and an appropriate adhesive such as casein or other types of glue. The sheet passes through rollers which press it with force (calandering) and comes out bright.

Often people use tissues or paper napkins to clean the lenses of glasses or cameras, but the presence of mineral powders make ordinary paper products unfit for this purpose. In fact, when rubbing on delicate optical surfaces, these mineral particles cause microscopic streaks which ruin the quality of the lens. To clean lenses, you can use special paper products specifically produced for that function, composed solely of pure cellulose.

Unfortunately, certain modern papermaking processes greatly reduce the life of paper, which within a few years tends to yellow and weaken. Processes exist which instead produce paper capable of lasting centuries, keeping itself in very good condition.

The importance of the invention of paper can be better understood if people think that before its arrival, to make a book in parchment, dozens or hundreds of skins were needed. Because of its uniformity in thickness, paper made possible the invention of the printing press. Before the invention of the printing press, books had to be written by hand. Together, these two innovations greatly lowered the cost of books and largely contributed to the spread of culture throughout the world.

Precious Paper

Since the cave age to the modern age the humans have been producing garbage. The primitive man gathered food by hunting. The hunt was brought home and eaten. And the inedible bones were thrown out of the cave. Over time, bones piled up around the cave. Accumulation of garbage became unbearable.

The lack of knowledge in garbage disposal made him to move out and find some other shelter. The modern man never sees the magnitude of his garbage. Someone else will take care of garbage disposal for him. One third of the garbage we throw away is paper.

Throwing away paper is throwing many natural resources. Paper manufacturing consumes large amount of water, trees and energy.

Plant fibers are separated from trees either mechanically or chemically and rearranged to make paper. The fibers that make a tree stand tall and resist the elements of nature are also are embedded in a sheet of paper. There are bout seven layers of plant fiber in a sheet of paper. The air is trapped in the fiber matrix giving paper its weight less ness. Paper is about seventy five percent air.

Paper is lightweight and strong. This natural material facilitates us in communication, packaging and hygiene. Living without paper will be like going back to the primitive times

A ton of “regular” paper requires the following:

  • 2 cords of wood (about 17 full grown trees)
  • 22, 000 gallons of water
  • 102 lbs of sulfur
  • 350 lbs of lime
  • 389 lbs of clay
  • 1.2 tons of coal
  • 112 kW power
  • 20 lbs of dye and pigment
  • 108 lbs of starch
  • Plus smaller components
A ton of paper will produce about 7000 News Papers. A ton of recycled paper will save:
  • 17 trees
  • 7000 gallons of water
  • 463 gallons of oil (The paper industry is the single largest user of fuel oil in the United States).
  • 60 pounds of air pollution
  • 3.3 cubic yards of landfill space
  • 4100 kilowatt hours of energy ( energy to heat an average home for six months ).
Recycled paper used in the manufacturing process:
  • 74% Less air pollution is generated
  • 35% Less water pollution is generated
  • 58% Less water is required
  • 64% Less energy is required
The paper waste:
  • Americans make about 750,000 photocopies every minute every day.
  • The average office worker uses about 180 pounds of high grade paper (white bond and computer paper) every year.
  • The average 100-person company uses about 378,000 sheets of copier paper per year, an amount that would make a stack about seven stories high.
  • Every day, U.S. businesses generate enough waste paper to encircle the Earth 20 times.
  • One year’s worth of the New York Times News Paper weigh 520 pounds.
What is recovered:
  • Every day, U.S. paper manufactures recycle enough paper to fill a 15-mile long train of boxcars.
  • Americans now recover more than 40 percent of all office papers.
  • In 1995, 70 percent of all corrugated cardboard was recovered.
  • In 1995, paper comprised about 33 percent of the waste disposed of in U.S. landfills, even after recycling.
Every day, the United States generates approximately 200 million tons of "trash"--about 4.3 pounds per person. Less than one-quarter of it is recycled; the rest is incinerated or buried in landfills.

One third of the waste we generate is paper and about 50% of the municipal waste is paper

With a little forethought, we could reuse or recycle more than 70 percent of the land filled waste, which includes valuable materials such as glass, metal, and paper. This would reduce the demand on virgin sources of materials and eliminate potentially severe environmental, economic, and public health problems.

Paper and paper products can be recycled for useful purposes. A single sheet of paper seems like a week material. The strength of paper can be enhanced by folding, layering, molding, laminating and crumpling. Therefore, paper can be recycled to make furniture and other functional objects.

The material of construction is less of a concern when the design is of cutting edge and innovative methods of construction are used to maximize durability.

Milk cartons and egg cartons are common paper products that are unique in design. One holds liquid from leaking and the other protects delicate eggs from breaking. They are all made out of a single sheet of paper, configured in ingenious ways to package food. These containers are intended for single use, but they are durable enough to be reused to make functional and decorative objects.

Using a few containers for creative expression may not make a big dent in the ever growing garbage pile. But, only creative thinking can find better uses for waste paper . To save millions of tons of paper ending as garbage it is necessary to reduce, reuse and recycle paper.